Mega Factories
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Building a Gigantic Supertanker | China's Mega Projects | FD Engineering
Installing the World’s Biggest Wind Turbine: https://youtu.be/za7kbChoqiM
Supersized Construction - China's Mega Projects: https://youtu.be/64Rtn_w-ob0
The historic Jiangnan Shipyard moved away from the banks of the Huangpu River and its original site became the World Expo 2010 site. Today, China has become an important member of the world's shipbuilding powerhouse, and more and more huge ships of 10,000 tons will be sailing from here to all over the world.
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“Engineering: the branch of science and technology concerned with the design, building and use of engines, machines and structures.” So says the Webster definition. Our newest Free Documentary family member Free Documentary - Engineering is all about engineering - and bringing our community the best documentaries on engineering.
Mega Manufacturing: The Porsche Manufacturer | 4K Engineering Documentary
World's Most Advanced Supercars: Birth of the Automobile: https://youtu.be/LbD8leFCB-I
The Porsche Macan: Mass car production with a level of customization that comes close to manufacturing.
The Porsche Macan: the most successful horse in the stable of this legendary sports car manufacturer. A compact SUV, combining off-road qualities and everyday versatility with the DNA of a sports car. In its Leipzig factory Porsche produces with 4,300 employees over 90,000 Macan vehicles per year. Every single vehicle: absolutely individual and bespoke manufactured to order. A masterpiece of logistics and engineering design. Retaining their outstanding quality and delivering volume – a balancing act.
Everything begins with the fabrication of the body. Eight hours is all they need for the entire production of a fully galvanized aluminum-steel car body. On more than 35 thousand square meters, a 400-strong robot army supported by people turn pure sheet metal into sub-frames. Around the clock. A perfectly synchronized spectacle with the precision of a clockwork in perpetual motion.
Each individual Macan car body is checked with utmost precision. The same applies to the paint surface and the assembled car. The extent of the individual quality control is unique in mass production – and for Porsche, an absolute necessity.
Since the opening of the Leipzig factory, Porsche has invested over EUR 1.3 billion in this facility – and it is always constantly expanding. Protecting the environment is one key aspect of the investments. Energy is saved in the halls through efficient robotic use, and produced on the rooftops from natural solar energy. The photovoltaic system consists of more than 17,500 modules. Immediately behind the assembly halls and the company's own circular track, there is an entirely different world! Here, Porsche has created ecological compensation areas for the sealed ground space. 25 Exmoor ponies and 75 aurochs graze on this managed eco-system.
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Mega Manufacturing: Pierce - Fire Truck Manufacturer | 4K Engineering Documentary
What is created here is intended to save lives for once: Pierce Manufacturing: the world's largest manufacturer of fire trucks.
It is the largest manufacturer of fire trucks in the world: Pierce Manufacturing in Wisconsin, USA. 1400 trucks are being built here every year – and each truck is one of a kind. Customers determine every detail from the first sketch on the 3D model to the finished truck. More than 13,000 individual components - most of them laboriously crafted by hand - are turned into an absolutely individual fire-fighting vehicle. Even the lettering and coats of arms so popular in North America are the result of Pierce's manual work with brushes and genuine gold leaf. All this is only possible with a lot of experience. The three thousand employees have on average twelve years of professional experience. After all, not just any product is manufactured here, but in case of emergencies their quality is a matter of life and death. The demands placed on a fire -fighting truck are correspondingly high: heavy as a truck, it must nevertheless be extremely manoeuvrable and fast.
Take a mega-frame, a cab equipped with lots of high-tech, a high-performance water pump and a gigantic ladder: We accompany the production of a popular Enforcer fire truck from the very first step - the construction of the chassis - to the final acceptance by the customer. One of the highlights is the assembly of the TAK4 wheel axle. Developed in the military sector, it enables cornering at top speed without tipping over.
After approximately three months of production, the grand finale is the installation of a gigantic 33-meter turntable ladder on the roof of the Enforcer. A nerve-wracking task for the workers. Using two crane winches, they have to install the component, which weighs tons, with millimetre precision. No cable must be damaged. The final inspection shows whether the installation was successful. Then the customer receives his very own personal emergency vehicle.
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Explore the fascinating world of Boeing, America's aviation giant, in this comprehensive video detailing the intricate process of building some of the most iconic aircraft in history. From the sprawling Boeing Mega Factory to the meticulous assembly of each part, get an exclusive inside look at the largest airplane factory on the globe.
Footage credits:
https://www.youtube.com/watch?v=oDrVQBgxsrc&ab_channel=Boeing
https://www.youtube.com/watch?v=GevBp3nj878&ab_channel=Boeing
https://www.youtube.com/watch?v=ZQQSW8a-vXY&ab_channel=Boeing
https://www.youtube.com/watch?v=ZQQSW8a-vXY&ab_channel=Boeing
https://www.youtube.com/watch?v=8dkWBKpJ0DM
https://www.youtube.com/watch?v=rcjO-CfMYic&ab_channel=Boeing
https://www.youtube.com/watch?v=rJKuclCKRLQ&ab_channel=Boeing
https://www.youtube.com/watch?v=SJZk9vNS8NE&ab_channel=BritishAirways
https://www.youtube.com/watch?v=SpTszLHzLLY&ab_channel=Milan%27sFactory
https://www.youtube.com/watch?v=Ssis6Csg3kA&ab_channel=Boeing
https://www.youtube.com/watch?v=mxQXfgST248&ab_channel=Boeing
**𝗙𝗼𝗿 𝗤𝘂𝗲𝘀𝘁𝗶𝗼𝗻𝘀, 𝗣𝗿𝗼𝗷𝗲𝗰𝘁𝘀, 𝗖𝗼𝗹𝗹𝗮𝗯𝗼𝗿𝗮𝘁𝗶𝗼𝗻𝘀, 𝗦𝗽𝗼𝗻𝘀𝗼𝗿𝘀𝗵𝗶𝗽, 𝗔𝗱𝘃𝗲𝗿𝘁𝗶𝘀𝗲𝗿𝘀 𝗼𝗿 𝗔𝗻𝘆𝘁𝗵𝗶𝗻𝗴, 𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝗺𝗲 𝘁𝗼:
𝗡𝗮𝘂𝗰𝘁𝗶𝘀𝗬𝗧@𝗴𝗺𝗮𝗶𝗹.𝗰𝗼𝗺
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(Bentley Mulsanne) Each car torque 400 hours to produce. The 6¾-litre V8 engine is built at the Crewe plant, and takes nearly 30 hours to build.
Bentley Mulsanne Production | Crewe, England | Mega Factories | How it's made
Here is the production of the Bentley Mulsanne in Bentley's Factory in Crewe, Cheshire, England. This is the Pre Facelift model of the Bentley Mulsanne.
#Bentley #Mulsanne #Production Plat Bentley car Factory. Bentley’s pinnacle model range comprises Mulsanne, Mulsanne Speed and Mulsanne Extended Wheelbase models. LUXURY BEYOND COMPARE. Ultimate statement of craftsmanship and automotive artistry.
Handcrafted in Crewe, England, by a team of highly skilled artisans, the Mulsanne is the flagship of the Bentley range and represents everything Bentley knows about building the world’s most powerful, most luxurious cars.
The Mulsanne family comprises three distinct models, all with their own unique abilities and attributes. The Mulsanne, Mulsanne Speed and Mulsanne Extended Wheelbase all share Bentley’s unrivalled levels of attention to detail and craftsmanship, while at the same time catering for the needs of individual customers.
The new Mulsanne Extended Wheelbase, has been designed with the rear-seat passenger in mind. An additional 250 mm of rear legroom, airline-style extending leg rests and a rear compartment sunroof combine to create the most relaxing automotive environment in the world.
The Mulsanne Speed, meanwhile, is tailored for the driver with 537 PS (530 bhp / 395 kW) and 1,100 Nm (811 lb.ft) of torque resulting in a 0-100 km/h time of just 4.9 seconds (0-60 mph in 4.8 seconds) and has a top speed of 190 mph (305 km/h).
► To select a specific chapter, please click here:
01:00 - Car Welding
14:19 - Pant Shop
24:15 - Dashboard Design
37:00 - Leather Design
47:15 - Light & Dashboard Assembely
48:50 - Engine Assembely
1:04:10 - Wheel, Seat, Door, Back & Front Glass Assembely
The front of the new Bentley Mulsanne has been entirely redesigned. The new, imposing front end is dominated by a large stainless steel vertical-vane grille that celebrates the great models of the past, such as the 8-Litre of 1930, Embiricos and R-Type Continental. Through these vertical vanes the Bentley matrix grille is visible.
On the inside, occupants will of course find the world’s finest handcrafted wood, leather and metal fittings, and the new Mulsanne also boasts redesigned seats, new door trims and armrests, unique glass switchgear and an industry-leading palette of 24 exquisite hide colours.
The new Mulsanne features a completely new infotainment system, boasting class-leading navigation technology. It also features a selection of on-board infotainment systems that raise the bar for audio and visual entertainment on the move
Credit: Bentley
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A car (or automobile) is a wheeled motor vehicle used for transportation. Most definitions of cars say that they run primarily on roads, seat one to eight people, have four wheels, and mainly transport people rather than goods.
Large-scale, production-line manufacturing of affordable cars was started by Ransom Olds in 1901 at his Oldsmobile factory in Lansing, Michigan and based upon stationary assembly line techniques pioneered by Marc Isambard Brunel at the Portsmouth Block Mills, England, in 1802. The assembly line style of mass production and interchangeable parts had been pioneered in the U.S. by Thomas Blanchard in 1821, at the Springfield Armory in Springfield, Massachusetts. This concept was greatly expanded by Henry Ford, beginning in 1913 with the world's first moving assembly line for cars at the Highland Park Ford Plant.
The automotive industry designs, develops, manufactures, markets, and sells the world's motor vehicles, more than three-quarters of which are cars. In 2018 there were 70 million cars manufactured worldwide, down 2 million from the previous year. The automotive industry in China produces by far the most (24 million in 2018), followed by Japan (8 million), Germany (5 million) and India (4 million). The largest market is China, followed by the USA.
Video Credit: www.nissan-global.com
This video is part of our ‘How Everyday Things are Made’ series. To watch other video of the series click on this link: https://youtube.com/playlist?l....ist=PLmHzFWJOOSAoI1i
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How Plywood Is Made In Factories?
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How LUXURY Rolls-Royce Cars Are Made ?
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How Jigsaw Puzzles Are Made?
https://youtu.be/nylElsB9MkE
An engine is a machine designed to convert one or more forms of energy into mechanical energy. Mechanical heat engines convert heat into work via various thermodynamic processes.
The internal combustion engine is perhaps the most common example of a chemical heat engine, in which heat from the combustion of a fuel causes rapid pressurization of the gaseous combustion products in the combustion chamber, causing them to expand and drive a piston, which turns a crankshaft. Unlike internal combustion engines, a reaction engine (such as a jet engine) produces thrust by expelling reaction mass, in accordance with Newton's third law of motion.
An engine block on the other hand is the structure which contains the cylinders, and other parts, of an internal combustion engine. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was attached. Modern engine blocks typically have the crankcase integrated with the cylinder block as a single component. Engine blocks often also include elements such as coolant passages and oil galleries.
Video Credits: www.bmwgroup.com
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https://youtu.be/BVvnSzMqI3M
How Jigsaw Puzzles Are Made?
https://youtu.be/nylElsB9MkE
A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.
Cement manufacturing is a complex process that begins with mining and then grinding raw materials that include limestone and clay, to a fine powder, called raw meal, which is then heated to a sintering temperature as high as 1450 °C in a cement kiln. In this process, the chemical bonds of the raw materials are broken down and then they are recombined into new compounds. The result is called clinker, which are rounded nodules between 1mm and 25mm across. The clinker is ground to a fine powder in a cement mill and mixed with gypsum to create cement. The powdered cement is then mixed with water and aggregates to form concrete that is used in construction.
Clinker quality depends on raw material composition, which has to be closely monitored to ensure the quality of the cement. Excess free lime, for example, results in undesirable effects such as volume expansion, increased setting time or reduced strength. Several laboratory and online systems can be employed to ensure process control in each step of the cement manufacturing process, including clinker formation.
Video Credits: www.ohorongo-cement.com
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The Indian railways are a critical lifeline for Indians and IRCTC works day in and day out to make sure it caters passengers with utmost efficiency. Follow the journey of this amazing mega kitchen on India’s Mega Kitchen, on National Geographic. #NatGeoIndia
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Mega Manufacturing | Complete Season 1 | All Episodes | 4K | FD Engineering
Watch 'Giant Pop Up Constructions' here: https://youtu.be/G0KRDPlKpaI
Watch 'Giant Hubs - Complete Season 1' here: https://youtu.be/oEKsr3IMnvs
Watch 'Mega Transports - Complete Season 2': https://youtu.be/tR03f0oDn2k
The series takes the viewer behind the scenes of the biggest and most advanced factories in the world, focusing on the creation of inimitable unique products. It takes the audience on a tour of some of the most awe-inspiring feats of manufacturing happening around the world today. From gigantic factories the size of cities to the largest passenger airplanes in the world - everything about their creation is special. And because of their mega size, they come with their own challenges and drama.
00:00:00 Airbus A350
00:48:00 Excavator Factory
01:36:00 Largest Fire Truck Manufacturer
02:24:00 Pirelli: World's Most Renowned Tyre Manufacturer
03:11:38 Custom-Made Volvo Trucks
03:59:39 The Porsche Manufacturer
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“Engineering: the branch of science and technology concerned with the design, building and use of engines, machines and structures.” So says the Webster definition. Our newest Free Documentary family member Free Documentary - Engineering is all about engineering - and bringing our community the best documentaries on engineering.
Mega Manufacturing: Sany Excavator Factory | 4K Engineering Documentary
One of the largest and most modern excavator factories in the world. Every ten minutes, a new high-tech monster rolls off the assembly line in China.
Lingang, China. Home to one of the largest and most modern excavator factory in the world! 1000 square meters of production area, equipped with high-tech machines of the latest generation. By this means China's market leader Sany wants to become the number one in the world!
For half a billion euros, the construction machinery giant has built the mega factory. Now 1,600 specialists ensure a breathtaking output: theoretically every ten minutes a new excavator can roll off the production line! In order to achieve the enormous number of strokes, the huge production halls are equipped with the latest generation of robots. They process up to 250 tons of steel every day. In some areas the robots have completely taken over the production of the excavators. In the state-of-the-art welding plant, for example, twenty-four workers were replaced by thirty-two robots. They do the work in half the time. And this is not the only advantage: they are more precise, safer and much more cost-effective in the long-run.
Sanys top-seller in the mid-range class: the excavator SY215. Its price: one hundred and ten thousand euros. This makes it cheaper than any competitor model from Europe or United States. Its most spectacular feature: a blackbox that sends all of the recorded vehicle-data to the control centre in China. In real-time. The Chinese produce the twenty-three ton monster in just twenty-four working hours. The specialists have to work under extreme time pressure. This is also the case at the so-called "marriage section" - where the heavily swaying, twelve-tonne upper part has to be moved with millimetre precision onto the narrow slewing ring. The specialists also have only ten minutes at this station. So that Sany can deliver excavators at record speed - on the way to becoming the world market leader.
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